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  • Insertmolding
    InsertmoldingMetallic inserts are injection-molded with technical thermoplastics and / or thermosets to produce metal composite components.
  • Preparation and mounting of electronic components
    Preparation and mounting of electronic componentsElectronic components are extracted from standard delivery packages, processed and assembled in metal components and electrically bonded.
  • Trim and form process in progession dies
    Trim and form process in progession diesFollowing the pre-punching and electroplating process in progressive die stamping, metallic inserts are separated and bent in several steps.
  • Integrated stamping
    Integrated stampingTrenn- Biegeprozesse in Folgeverbundwerkzeugen werden direkt in vollautomatische Fertigungszellen zur Zuführung und Vereinzelung der metallischen Einlegeteile integriert.
  • Laser welding
    Laser weldingSolid-state laser systems are used for the assembly of modules and the bonding of electronic components.
  • Resistance welding
    Resistance weldingSelf-configured system components for resistance welding are used for assembling modules and bonding electronic components.
  • Coil winding technology on fully automated multiple spindles
    Coil winding technology on fully automated multiple spindles6- / 8- /12- fold winding machines are integrated in semi and fully automatic automation lines
  • Component assemby
    Component assembyWelding, soldering, bonding/grouting and bolting processes with a 100% functionality test are incorporated into our lines.
  • Feeding systems
    Feeding systemsThe most diverse components are isolated, processed, tested and delivered in several stages during the production process.
  • Cable and wiring assembly
    Cable and wiring assemblyProduct-specific cables are processed, assembled and integrated into complex modules.

Specific know-how and creative ideas in manufacturing concepts

To us, creativeness means the intelligent integration of functions, new fields of application for proven technologies, or particularly robust joining technologies. All of this requires early involvement in our customers’ product design and creation process. The results are unconventional solutions that reach the limits of what is technically feasible.

All the manufacturing steps and processes are orchestrated as a single process and exactly matched to one another. Knowledge of the best combination of different materials, joining methods and machining, are combined with decades of experience.

The implementation of our ideas and concepts is carried out on ultramodern multistage production lines using more than 500 robots located in various facilities. Here also, perfection is the daily business of our staff.
Collaboration with universities and research is our driving force for innovation

1. Concept Design

In the concept design phase, we hold intensive discussions with our customers: What manufacturing possibilities are available? What are the resulting requirements? Which injection moulding process is the most suitable? What is the best constructional design for inserts and plastic parts? What are the most suitable joining techniques? This is when the answers are more important than the questions. This is because at this early stage we define the most efficient manufacturing methods and the final results that we want.
Our aim is: reliability. This is because the choice of a specific technology and manufacturing concept needs to prove the test of time.

2. Development Phase

We only start actual product development after all the parameters have been defined in the testing and process plans, and also in the specifications, down to the very last detail. Our developers and project managers have at their disposal ultramodern workplaces with various standard 2-D and 3-D systems (including CatiaV5®, Creo Elements/Pro®, UG-NX. The knowledge gained from simulations and testing is input directly into the ongoing development process.

Fill simulations (mould-flows) of plastic parts are carried out for injection moulding processes. Our engineers then analyze and assess, and find solutions that are then precisely documented in our CAQ system. Of course, this also includes the creation of FMEAs for system, design, and process

3. Production Preparation

As product development advances, the developers and the procurement department createspecifications for the procurement and assembly of the systems, injection moulding and stamping tools , special fixtures, robotic systems and other manufacturing items required . Our in-house tooling and process experts specify, together with the suppliers, the necessary tools and plant parts, producing prototypes that are then released for later production purposes after The documents PPAP are then handed over to the customer and the tools and plant parts are released for serial production.

4. Production Start-up

Production start-up is carried out in close consultation with the customer. In a precisely defined customer audit, the manufacturing process and product is released for volume production and an ongoing improvement process is then initiated. Each and every step is carefully documented.

It’s now that we benefit from the fact that right from the start, our work was ultra-precise.This is also proof for the efficiency of the whole company and all its processes.